Operations Manager – Plastic Manufacturing Factory

Egypt

Operations & Production Management:

  • Supervise and manage daily production activities to meet output, quality, and delivery targets.
  • Develop and implement production plans and schedules to optimize efficiency and minimize downtime.
  • Monitor and control the performance of machines, operators, and production lines.
  • Ensure adherence to standard operating procedures (SOPs) and production safety standards.
  • Oversee preventive maintenance programs to reduce unplanned stoppages.

2. Leadership & Team Management:

  • Lead and manage production supervisors, engineers, technicians, and labor teams.
  • Define performance goals and provide coaching, training, and motivation.
  • Promote teamwork, accountability, and continuous improvement.
  • Conduct regular performance reviews and support staff development.

3. Quality Control & Compliance:

  • Work closely with the QA/QC department to ensure consistent product quality.
  • Ensure compliance with ISO standards, health and safety regulations, and environmental laws.
  • Analyze quality issues, identify root causes, and implement corrective actions.
  • Support new product trials and ensure alignment with customer requirements.

4. Cost Control & Efficiency:

  • Manage operational budgets and control manufacturing costs.
  • Identify opportunities for waste reduction, energy saving, and productivity improvement.
  • Track and analyze Key Performance Indicators (KPIs) such as OEE, scrap rate, and cycle time.
  • Ensure efficient resource allocation (materials, manpower, and equipment).

5. Strategic Planning & Improvement:

  • Develop and execute strategies to improve factory capacity, quality, and profitability.
  • Drive Lean Manufacturing, 5S, and Continuous Improvement (Kaizen) initiatives.
  • Support capex planning for new machinery, technology upgrades, and automation.
  • Collaborate with R&D and production teams on process optimization and innovation.

6. Health, Safety & Environment (HSE):

  • Enforce compliance with safety policies and environmental regulations.
  • Conduct regular safety audits, risk assessments, and training sessions.
  • Foster a culture of zero accidents and environmental responsibility.


Skills

  • Bachelor’s degree in Industrial Engineering, Mechanical Engineering, or Production Management.
  • Minimum 8–12 years of experience in plastic manufacturing, with at least 3–5 years in a managerial or supervisory role.
  • Strong knowledge of plastic production processes (injection molding, extrusion, blow molding, film, etc.).
  • Proven experience in production planning, factory operations, and team leadership.
  • Familiarity with Lean Manufacturing, TPM, and ISO standards.
  • Proficiency in ERP systems and Microsoft Office tools.
  • Excellent leadership, analytical, and problem-solving skills.
  • Strong communication and interpersonal abilities.
Post date: Today
Publisher: Bayt
Post date: Today
Publisher: Bayt