Maintenance & Troubleshooting:
- Perform preventive, corrective, and predictive maintenance on all production and utility machinery.
- Diagnose and repair mechanical faults in bottling, packaging, and filling lines.
- Oversee maintenance of pumps, compressors, valves, gearboxes, and hydraulic/pneumatic systems.
- Troubleshoot and resolve equipment breakdowns quickly to minimize production interruptions.
- Ensure machinery performance aligns with OEM standards and safety regulations.
2. Preventive Maintenance Planning:
- Develop and execute preventive maintenance programs for all mechanical systems.
- Maintain accurate records of maintenance activities using CMMS software.
- Plan and schedule machine overhauls and component replacements.
3. Equipment Installation & Commissioning:
- Participate in the installation, alignment, and commissioning of new machines and production lines.
- Review mechanical drawings, assembly layouts, and machine specifications.
- Ensure smooth integration of new machinery into existing systems.
4. Process Improvement & Optimization:
- Analyze recurring mechanical issues and propose engineering solutions to prevent reoccurrence.
- Recommend and implement process improvements to increase line efficiency and reduce energy or material waste.
- Support continuous improvement initiatives (TPM, Lean, Six Sigma).
5. Spare Parts & Inventory Management:
- Identify required spare parts and critical components and ensure their availability.
- Coordinate with the procurement department to maintain adequate spare parts inventory.
- Monitor consumption of lubricants, filters, and mechanical consumables.
6. Safety & Compliance:
- Ensure maintenance work is carried out following HSE (Health, Safety & Environment) standards.
- Conduct risk assessments and toolbox talks before major maintenance jobs.
- Promote a safety-first culture within the maintenance team.
Skills
- achelor’s degree in Mechanical Engineering.
- Minimum 5–8 years of experience in production line maintenance within the soft drinks or bottled water industry.
- Strong knowledge of filling, packaging, labeling, and blow molding equipment.
- Hands-on experience with machines from Krones, Sidel, KHS, or similar manufacturers.
- Proficiency in mechanical troubleshooting, alignment, and assembly.
- Familiarity with hydraulic and pneumatic systems.
- Experience using maintenance management systems (CMMS).
- Excellent problem-solving, analytical, and teamwork skills.