Operations manager at a plastic factory

Egypt

 Operations & Production Management:

  • Plan, organize, and manage all factory operations to achieve production targets, quality standards, and delivery timelines.
  • Develop and monitor production schedules and ensure optimal utilization of manpower, machinery, and materials.
  • Ensure smooth operations across departments: production, maintenance, quality, and logistics.
  • Oversee machine performance, output efficiency, and waste reduction.
  • Implement preventive maintenance programs to minimize downtime.
  • Ensure products meet required technical specifications and customer expectations.

2. Leadership & Team Management:

  • Supervise and lead a team of production supervisors, engineers, and technicians.
  • Motivate and train staff to improve productivity, quality, and safety awareness.
  • Conduct performance evaluations and ensure effective workforce planning.
  • Promote a culture of accountability, teamwork, and continuous improvement.

3. Quality Control & Compliance:

  • Work closely with the QA/QC department to maintain product quality standards.
  • Ensure adherence to ISO standards, safety procedures, and environmental regulations.
  • Identify and implement process improvements to reduce defects and increase efficiency.
  • Support new product trials, process validation, and customer audits.

4. Cost Control & Resource Optimization:

  • Manage operational budgets, control costs, and reduce production waste.
  • Analyze key performance indicators (KPIs) to track factory efficiency and profitability.
  • Ensure optimal inventory management of raw materials and finished goods.
  • Work with the procurement team to source materials and spare parts efficiently.

5. Strategy & Continuous Improvement:

  • Drive Lean Manufacturing, 5S, and Kaizen initiatives across all departments.
  • Develop and implement strategic plans to increase production capacity and efficiency.
  • Participate in capex planning for new machinery, technology upgrades, and automation projects.
  • Ensure data-driven decision-making by implementing accurate reporting and monitoring systems.

6. Health, Safety & Environment (HSE):

  • Ensure all operations comply with safety standards and environmental laws.
  • Conduct regular safety training and risk assessments for factory personnel.
  • Promote a safe and healthy work environment for all employees.


Skills

  • Bachelor’s degree in Industrial Engineering, Mechanical Engineering, or Production Management.
  • Minimum 8–12 years of experience in plastic manufacturing, with at least 3–5 years in a managerial position.
  • Strong knowledge of plastic production processes such as injection molding, blow molding, extrusion, film, or packaging.
  • Proven experience managing factory operations, production planning, and maintenance.
  • Knowledge of quality systems (ISO 9001, ISO 14001, etc.) and Lean manufacturing principles.
  • Strong leadership, analytical, and problem-solving skills.
  • Excellent communication and team management abilities.
  • Proficiency in ERP systems and MS Office tools.
Post date: Today
Publisher: Bayt
Post date: Today
Publisher: Bayt