Production Section Head

Elvan Egypt - Egypt - Monufya

 

 

Location: Sadat City, Egypt — On‑site (Factory)

Company: [Elvan Gıda – Egypt Factory]*
Department: Production
Reports to: Plant/Production Manager
Direct Reports: Line Leaders, Shift Supervisors, Operators, 

Work Model: 3‑shift operation; flexibility required

 

 

Role Purpose

 

  • Own day‑to‑day performance of the assigned production section (e.g., confectionery/chocolate/biscuit‑cake/coating & packaging) to deliver safe, hygienic, high‑quality output on plan while continuously improving OEE, Quality, Cost, Delivery and Safety.

 

Key Responsibilities

 

  • Translate daily/weekly plan into executable line schedules; manage sequencing and SMED changeovers considering capacity, labor and material constraints.
  • Achieve volume, yield and scrap targets; drive Schedule Adherence and OTIF performance.
  • Enforce food‑safety and quality systems (HACCP, GMP, allergen control, CCP records, metal detector/X‑Ray); exercise stop authority for any risk.
  • Ensure EHS compliance (LOTO, guarding, PPE, emergency drills); lead incident/near‑miss reporting and root‑cause actions.
  • Run daily Gemba; monitor OEE losses (Availability‑Performance‑Quality); lead A3/Kaizen to close gaps.
  • Manage shifts, training and competence matrices; uphold onboarding and SOP/WI standards.
  • Coordinate with Maintenance on PM shutdowns, breakdown priorities, lubrication/cleaning/calibration; champion TPM and 5S.
  • Balance RM–WIP flow; implement pull/Kanban with warehouse and planning.
  • Validate parameters for NPIs/trials; secure first‑pass yield at launch and hand‑over to routine production.
  • Report daily/weekly performance (OEE, scrap, downtime, labor productivity, waste); drive timely CAPA closure.
  • Maintain audit‑readiness for ISO 22000 / FSSC 22000, ISO 45001 and customer/social audits.
  • Control costs: track energy/compressed air/cooling/coating consumption; verify recipe weights/grammage; govern rework/hold releases with QA.

 

Authority

  • Stop the line and quarantine product on food‑safety/EHS/major quality risks.
  • Co‑approve rework/hold releases with QA; assign shifts and reallocate manpower as needed.
  • KPIs
  • OEE ≥ 65–75% by line/section with consistent positive trend.
  • Schedule Adherence ≥ 95%; OTIF ≥ 98%.
  • FPY improvement; lower scrap/expedites; improved inventory hygiene.
  • GMP/Hygiene ≥ 90%; swift closure of non‑conformities.
  • EHS: declining incident/near‑miss rates; strong LOTO/5S audit scores.
  • Customer complaints per million and return rate within targets.

 

 


 Bachelor’s degree in Industrial/Food/Chemical/Mechanical Engineering or related discipline.3-5  years in FMCG/food manufacturing with 1  year  people leadership (shift/line/section).Solid process knowledge across confectionery/chocolate/biscuit‑cake and packaging lines (cookers, depositors, cooling tunnels, enrobing, flow‑wrappers, VFFS, checkweighers, metal detectors).Proven, hands‑on application of HACCP, GMP, ISO 22000/FSSC 22000; practical LOTO, 5S, TPM, SMED, Kaizen experience.Analytical skill in OEE & downtime analysis, root cause (5 Why, Ishikawa) and A3/CAPA reporting.ERP/MES exposure (SAP PP preferred); strong Excel, Power BI a plus.Strong leadership and communication; comfortable managing 100+ headcount shift operations.Languages: English at working level preferred.On‑site presence in Sadat City; flexibility for peak periods and audits. Preferred QualificationsLean/Six Sigma (Yellow/Green Belt) or TPM certifications.Food safety internal/lead auditor certificates.Demonstrated EHS leadership on the shop‑floor.
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Publisher: Wuzzuf .com
Post date: Today
Publisher: Wuzzuf .com