Job Title: Production Section Head
Department: Production
Reports To: Production Manager
Location: 10th of Ramadan, Sharkia, Egypt (On-site)
Job Summary
The Production Section Head is responsible for managing and supervising the production operations, specifically focusing on extrusion and injection molding processes. This role ensures efficient utilization of resources, adherence to production schedules, and compliance with quality standards. The position requires a hands-on approach to monitor, optimize, and troubleshoot processes, ensuring consistent output that meets customer specifications. The Production Section Head also plays a vital role in implementing continuous improvement initiatives to reduce downtime, minimize waste, and enhance productivity.
Key Responsibilities
1. Production Oversight
- Supervise the extrusion and injection molding production lines, ensuring operations run efficiently and meet production targets.
- Plan and coordinate production schedules in collaboration with the Planning department to meet customer requirements.
- Monitor production metrics such as cycle times, output rates, and downtime, implementing corrective actions to address inefficiencies.
2. Extrusion Process Management
- Oversee the extrusion process, including raw material preparation, die setup, and parameter optimization.
- Ensure consistent quality of extruded products such as sheets, by monitoring thickness, width, and surface finish.
- Address and troubleshoot issues such as die build-up, uneven flow, or material degradation.
3. Injection Molding Process Management
- Manage injection molding operations, including mold setup, injection parameters, and cooling cycles.
- Ensure consistent production of molded components by optimizing parameters such as pressure, temperature, and cycle times.
- Troubleshoot molding defects like warping, sink marks, or flash, ensuring corrective actions are implemented promptly.
4. Quality Assurance
- Collaborate with the Quality department to ensure that products meet customer specifications and industry standards.
- Implement in-process quality checks for dimensions, appearance, and mechanical properties.
- Address quality issues proactively, implementing root cause analysis and preventive measures.
5. Team Leadership and Development
- Lead and mentor a team of supervisors, operators, and production staff, fostering a culture of accountability and performance.
- Provide training and technical guidance on extrusion and injection molding processes, safety, and equipment handling.
- Conduct performance evaluations and identify skill gaps, ensuring continuous development of team members.
6. Equipment and Maintenance Coordination
- Monitor the condition and performance of extrusion and injection molding machines, coordinating with the Maintenance department for preventive maintenance and repairs.
- Recommend upgrades or replacements of machinery and tools to improve efficiency and product quality.
7. Resource Management
- Optimize the use of raw materials, reducing waste and ensuring consistent feedstock quality.
- Monitor inventory levels for resins, additives, and other production materials, ensuring availability to avoid downtime.
8. Safety and Compliance
- Enforce strict adherence to health, safety, and environmental (HSE) standards during production activities.
- Identify and mitigate risks associated with extrusion and injection molding operations.
- Conduct regular safety audits and training sessions for the production team.
9. Continuous Improvement
- Identify opportunities for process improvements, including cycle time reduction, energy efficiency, and waste minimization.
- Evaluate and integrate new technologies to enhance production capabilities and competitiveness.
Qualifications and Requirements
Education:
- Bachelor’s degree in mechanical engineering, Industrial Engineering, Production Engineering, or a related field.
Experience:
- Minimum of 5–8 years of experience in production, with a focus on extrusion and injection molding processes.
- Proven track record of managing production teams in a plastic manufacturing environment.
Skills and Competencies:
- In-depth knowledge of extrusion and injection molding technologies, including machine setup, process parameters, and troubleshooting.
- Strong leadership, decision-making, and problem-solving skills.
- Proficiency in ERP systems and production management tools.
- Understanding of quality standards and HSE regulations.
If you possess the mentioned skills and qualifications and would like to join a dynamic team striving for financial excellence, please send your CV to [اضغط هنا لمشاهدة البريد اﻹلكتروني]
01023483222
Please mention the position in the email subject.