Overview
The Maintenance Engineer plays an integral role in managing the maintenance tasks across plant
He acts as a partner for the production team in maintenance tasks (daily/trouble shooting/ overhauls)
He has a key role in driving production line KPIs across all areas + maintenance set KPIs & standards
Responsibilities
Production
- Ensure production lines meets target net efficiency & line readiness for production.
- Improve machine utilization as per maintenance KPIs
Autonomous Maintenance
- Set production line lubrication map & plan.
- Run audit on the execution of lubrication log (monthly)
- Set inspection list for production line
- Set plan for production line autonomous maintenance (Inspection, Lubrication, Tightening)
Trouble shooting
- Lead on the production line major breakdown trouble shooting (30 min+)
- Develop the root cause analysis for major breakdowns
- Coach Shift leader & operate maintain operators on production line troubleshooting
Preventive Maintenance
- Set actions for corrective & preventive maintenance for production lines as per RCA.
- Follow up & run audit on PM compliance for production lines.
Planned maintenance/overhaul
- Run the assessment, set & execute production line planned maintenance schedule
- Prepare the list of spare parts needed & ensure parts availability before maintenance activities.
- Set PM action plan with timelines & accountabilities. (maintenance and production)
- Assign and coach production team in planned maintenance
- Ensure Implementation of CQV to enable line restart in a stable condition
Predictive Maintenance
- Own predictive maintenance (PDM) process (creation & monitoring)
Spare Parts:
- Ensure min/max stock of spare parts warehouse in plant
- Develop critical spare parts lists & follow up on availability
- Order spare parts needed for maintenance activities (overhauls, interventions..etc) in alignment with R&M & working capital budgets.
- Receive on SAP and inspect on all spare parts as per technical requirements.
With own team:
- Act as on boarding buddy/ lead for the newly appointed mechanical SME / PM Techs
- Coach & train mechanical SME across maintenance activities & tasks
Others
- Act as a circle leader as part of the PM agenda in plant
- Meet the set KPIs for all plant’s audit (AIB/TPM/GESMS)
- Follow and apply all quality, food safety, EHS guidelines and policies
Qualifications
- Engineering Graduate (Mechanical, Mechatronics, Electro-Mechanical)
- From 1-3 years of experience
- English language & computer fluency
- Trouble shooting skills
- Basic leadership skills
- Ability to work with diverse cultures