The Mechanical Engineer is responsible for analyzing production methods, conducting time and motion studies, improving manufacturing processes, optimizing labor utilization, and supporting productivity improvement initiatives across the factory. The role works closely with Production, Industrial Engineering, Quality, and Maintenance teams to achieve operational efficiency, cost reduction, and continuous improvement.

Requirements

• Method Engineering

  • Analyze and improve manufacturing processes for sanitary ware production operations.

  • Develop and update Standard Operating Procedures (SOPs) and work instructions.

  • Identify process bottlenecks and recommend corrective actions.

  • Establish the most efficient production methods and workflows.

  Time Study & Productivity Analysis

  • Conduct time and motion studies for all production activities.

  • Calculate standard times for production operations.

  • Monitor labor productivity and equipment utilization.

  • Review and update production standards periodically.

  • Analyze workforce requirements based on production plans.

  Process Improvement

  • Participate in Lean Manufacturing and Continuous Improvement projects.

  • Reduce non-value-added activities and production waste.

  • Improve cycle times and operational efficiency.

  • Support productivity and cost-reduction initiatives.

  Data Analysis & Reporting

  • Prepare productivity and efficiency reports.

  • Analyze production data and identify trends.

  • Develop KPIs related to labor efficiency and process performance.

  • Present recommendations for process optimization.

  Cross-Functional Coordination

  • Coordinate with Production, Quality, Maintenance, and Planning departments.

  • Support new product introductions and process modifications.

  • Assist in resolving production-related issues affecting efficiency.

  Health, Safety & Quality

  • Ensure compliance with company safety policies and procedures.

  • Support quality improvement initiatives.

  • Ensure process changes meet quality and safety requirements.

Required Skills

• Time Study and Motion Study techniques.

• Lean Manufacturing principles.

• Production Process Analysis.

• Work Measurement and Standard Time Calculation.

• AutoCAD (preferred).

• Microsoft Excel (Advanced).

• Data Analysis and Reporting.

• Problem Solving and Analytical Skills.

• Communication and Teamwork.

Preferred Knowledge

• Manufacturing processes in sanitary ware, ceramics, or related industries.

• Kaizen, 5S, Continuous Improvement.

• Productivity Measurement Techniques.

• Basic understanding of ERP systems.